Vacuum Excavation Applications – Going Beyond Utility Work

Since the introduction of hydro and air vacuum excavation equipment, utility applications like potholing and cleaning up horizontal directional drilling (HDD) slurry have been a natural fit for these machines. However, there are many industries using vacuum excavators to replace more labor-intensive and inefficient methods of working. Vacuum excavators aren’t just for utility work anymore.

Vermeer MV Solution vacuum excavators have a wide range of applications, many of which don’t even involve excavating, such as cleaning to reshaping sand traps at golf courses. Here’s a look at a few of the industries using hydro and air vacuum excavator equipment.

Municipal work

Many cities employ large vac trucks to maintain networks of sewer systems, but public works departments sometimes need smaller and more nimble vacuum excavators to help out and allow crews to work in more places at one time. Municipalities are adding hydro and air vac systems to excavate for poles and signs, aid with water line repairs, exercise water valves and jet sewer pipes.

“Cities, counties and state entities are always discovering new ways to use vac systems,” said Brian Showley, director of sales for Vermeer MV Solutions. “Beyond some of the traditional applications, workers employ vacuum excavators to remove roots and debris around water meters and valves, and remove waste from storm drains, catch basins and culverts. High-pressure water wands help them with digging and cleaning. Air vacuum excavators are also excellent for pressure testing sewer lines.”

Cleaning

Industry plants are investing in vacuum excavators to help clean around the facility. “Vacuums aren’t new for cleaning at industrial plants,” explained Showley. “Facility managers used to have to employ service companies with big trucks to work during scheduled shutdowns. With smaller vacuum excavators, they can now make cleaning an ongoing effort, which has helped extend the intervals between scheduled shutdowns.”

Vac systems are also widely used to remove debris from drains in wash bays and car washes. “These drains tend to get plugged up with mud, grease and waste oil while cleaning dirty equipment, and doing the work with a shovel is a job no one wants,” said Showley. “Vacuum excavators do a better job in a fraction of the time.”

Agriculture

Vacuum excavators are finding a home in agriculture doing projects like installing fencing to cleaning up grain bins and animal stalls. Using a high-powered digging wand and suction hose can reduce the time it takes to set fence posts. Also, when fencing is being done in areas that share the right of way with buried utilities, vacuum excavation is a safe way to avoid damaging the utilities.

Vac systems can also help maintain a safe working environment while cleaning grain bins. Traditional cleaning methods produce high levels of airborne dust. Vacuum excavator filtration systems do an excellent job of containing that dust and limiting a worker’s exposure.

Of course, suctioning dry material isn’t the only cleaning that vacs excel at. From equestrians to zookeepers, vacuum excavators are being used to sanitarily clean animal stalls. According to Showley, having an all-in-one cleaning system saves a lot of time. “Bedding and waste used to have to be manually removed from a stall or with a small loader and then hauled away before pressure washing the area — there can be a lot of trips involved,” he explained. “With hydro-vacs, workers suction up everything with the debris hose and have a high-pressure washer right there to spray everything down and then collect all of the loose material and water in one step.”

Landscaping

There are also a few niche landscaping applications that vacuum excavators are being used for. Contractors are renting them to remove old mulch or rock around flowerbeds, parks and around buildings, as well as to dig holes for fence posts and footings for signs. Vacs are also being used at large cemeteries for setting headstones.

Construction

It’s also worth noting that vacuum excavators aren’t just being used to do utility work in the construction industry. Utility strikes are a common concern for every contractor working near buried lines. And anytime new subdivisions are being constructed, vacuum excavators are an excellent addition to help with sewer and drainage work.

There are a ton of applications where using a vacuum excavator can improve efficiencies while maintaining a safe working environment.

To learn more about vacuum excavation or to demo a vacuum excavator for yourself, contact your local Vermeer MV Solutions dealer.

New 6-way Hydraulic Boom Design



Vac-Tron Equipment is proud to announce the release of its new 6-way hydraulic boom design for its trailer vacuum excavation equipment and industrial vacuum equipment.

This hydraulic boom maximizes job performance by supporting the weight of the vacuum hose. The new design features increased boom length, full 6-way hydraulic function, 5” hose, curved end with oversized rollers, new wireless remote control, vacuum valve function operated from remote, wired harness, new remote storage location, forward stored boom in front of engine compartment, 330-degree swing, quick connect 4” tooling, easily connected additional section hose, water jet cleanout in boom, and easily accessible no tools needed cleanout port.

For more information on the boom or Vac-Tron’s equipment visit vactron.com or call 1-352-728-2222.

Vac-Tron, the industry leader in vacuum excavation equipment and industrial vacuum equipment. We got your VAC!

The Vac-Tron LP XDT Low Profile Trailer Vacuum Excavation Unit

The Vac-Tron Low Profile XDT unit is powered by a 24 HP Kohler diesel engine and comes standard with 500 to 1200-gallon debris tank, 100 to 400-gallon water tanks capacities with 3500 psi @ 4 gpm, hydraulic rear door, the patented (Big Red) CVS filtration system that is unmatched by our competitors, a reverse pressure system and a heavy-duty I-beam trailer with Dexter torsion axles.

Hand built in the USA from the ground up including the durable trailer assembly, the low-profile trailer keeps the components of the unit easily accessible while making the unit safe to tow and a much smoother ride.

This unit also offers the NEW 6-way hydraulic boom design or optional strong arm to maximize job performance by supporting the weight of the vacuum hose.

Vac-Tron Equipment, the industry innovation leader in industrial vacuum and vacuum excavation equipment.

For more information on Vac-Tron or for a FREE Demo call 1-888-Vac-tron or learn more about the Low Profile Series https://www.vactron.com/vacuum-excavators/lp-hydro-excavation-trailer/

 

The Story of Vac-Tron

Don Buckner, Founder, shares details of the early days of Vac-Tron, including the very first unit he welded together in his garage.  He talks about the struggles that building a company goes through.  Don also shares the feeling you get when you see something you created being used over 20 years later worldwide.

Today, Vac-Tron is expanding its manufacturing facilities as it handles continued record-breaking growth in the vacuum excavation industry.

How ECHO Utility Engineering and Surveying Benefits From Vacuum Excavation

ECHO Utility Engineering and Surveying focuses on a specific aspect of Utility Engineering: Subsurface Utility Engineering.

Subsurface Utility Engineering (SUE) refers to a branch of engineering that involves managing certain risks associated with utility mapping at appropriate quality levels, utility coordination, utility relocation design and coordination, utility condition assessment, communication of utility data to concerned parties, utility relocation cost estimates, implementation of utility accommodation policies, and utility design.

ECHO purchased a Vac-Tron AIR 373 SDT vacuum excavator in 2017 and shared the benefits this unit has created for the facilities.

Project Description

Locating existing subsurface utility data.

Solution

Vac-Tron Low Profile AIR 373 SDT unit with customized accessories. This unit is powered by an 83 HP Yanmar diesel engine that delivers unmatched power and performance. Hand built in the USA from the ground up including the durable I-Beam trailer assembly. The low profile trailer keeps the components of the unit easily accessible while making the unit safe to tow and a much smoother ride. The AIR unit comes equipped with a hydraulic rear door, which opens fully so the operator can completely empty the contents. For operator safety, the door is controlled by push buttons located on the side of the unit. The AIR unit offers the patented filtration system with 0.5-micron filtration that is unmatched by competitors. It also comes standard with a reverse pressure system and a heavy-duty trailer with Dexter torsion axles.

Results

ECHO has been using the Vac-Tron AIR unit for over a year now. The main efficiency has been getting into tight places and safely onto curbs with the Low Profile unit. “It allows us to get to projects that we normally wouldn’t be able to do,” says President of ECHO UES, Jerry Comellas. “One of the projects we worked on was in a covered garage and if it wasn’t for this unit there is no way we could have accomplished the project because of the low clearances. This was a $48,000 project and is revenue that we wouldn’t have been able to have otherwise.”

“Vac-Tron’s customer service has been outstanding, getting us set up quickly, as our business works really fast, and catering to some of the refinements we made on the unit made it a pleasure to work with Vac-Tron,” Jerry concluded.

Check out the full interview with ECHO and video footage of the unit in action.

 

Using a Vacuum Excavator for Digging Sign Post Holes

 

SignCrafters of Central Florida used a Vac-Tron LP533SDT to safely excavate a 3 foot diameter hole by 8 feet deep for a concrete footer. They were installing a sign for a new medical center in Leesburg, FL. The excavation took 40 minutes including setup and breakdown.

When digging a 3 to 4′ foot wide by 8′ foot deep hole for a sign post, using a vacuum excavator provides a safe and more efficient alternative to traditional digging.  Vacuum excavation provides efficiency by storing all sand and debris into a storage tank for easy dumping and filling.

“A utility friendly way to dig.” Says Dennis Martin, President of Sign Crafters of Central Florida. “When digging for posts using a VAC-TRON, you don’t have to worry about breaking utilities and slowing down your project.”

Save time, increase productivity, and eliminate the chance of damaging underground utilities.  Your crew running a vacuum excavator by VAC-TRON will increase job completions in a given day.  Municipalities are using vacuum excavation for utility locates as well as working around roots for meter readings.  The same logic applies when digging holes for commercial signs.

A recommended unit is the all new Competitive Vac (CV) unit.  Hand built in the USA from the ground up including the durable trailer assembly. The low profile trailer keeps the components of the unit easily accessible while making the unit safe to tow.

  • Configuration Available Skid, Trailer, or Truck Mounted
  • Engine 27 hp Kohler EFI gas engine
  • Vacuum Pump 580 cfm vacuum pump
  • Vacuum Hose 3” UV protected hose is standard, 4” option is available
  • Debris Tank 500, 800, or 1200-gallon debris tank
  • Rear Door Hydraulically operated full open and locked rear door with auto-engage safety latch
  • Water Tank Capacity Two (2) 100-gallon water tanks with optional 300 and 400 gallons
  • Water Pump 3,500 psi @ 4 gpm water pump pressure
  • Reverse Pressureto off-load liquids and dislodge debris in hose is optional
  • WeightCV 570 GT empty weight with trailer 5,360 lbs. CV 870 GT empty weight with trailer 6,140 lbs. CV 1270 GT empty weight with trailer

Schedule a time below to have your team demo a unit and test the latest technologies for safer and more efficient digging.

Case Study: How the City of Tavares, FL utilizes a Vacuum Excavator

 

The City Director came to Phillip Clark, Water Supervisor for Tavares, FL – America’s Seaplane City, with details of a surplus in the budget. “What can we add to our fleet to work smarter and not harder? What out there in the industry is new and innovative?” He asked.

Mr. Clark is constantly researching and reading about what is innovative and groundbreaking. He says that there isn’t much at times to be found, but he saw a VAC-TRON at work on the side of the road and had to look into it. He scheduled a demo and saw how productivity would greatly improve with the use of a low profile, trailered vacuum excavator. So it was presented to council to be able to add an invaluable machine to their fleet. Council agreed and approved.

Project Descriptions

One of the many tasks his crews has to handle is checking meter boxes and cleaning around the roots and debris that collects inside. This routine usually takes an entire day to handle just six or so boxes. Due to the sprawling roots, shovels are used to dig and it has been an inefficient process. The typical hole is 2 ft by 30 inches.

Another task is repairing leaks in water lines and removing the water and dirt to allow for a clear area to work. A sample that Mr. Clark shared was a recent water break under a concrete driveway that had to be broken away to reveal the repair project. It was a 2 inch water break 3 feet under driveway 2 ft of concrete.

As for all cities – locating underground utilities is a constant project where in the past typically a probe is used. Finding these lines with a probe can be dangerous and time consuming.

Challenges

-Up to a day to clean out and view a half a dozen meter boxes
-Exposure to bugs, snakes, and other elements
-Excavation for small leaks, remove water to find the source of the leak
-Safety when digging around gas and power lines

The Solution

To upgrade from traditional methods of digging to a VAC-TRON increased efficiency. Adding a trailered vacuum excavator by VAC-TRON proved to be a well-made investment. The Low Profile Series has full potholing or daylighting and clean up capabilities with a 300-gallon debris capacity, manual spin-wheel door and two (2) 50-gallon water tanks.

Results

-Easily remove water and dirt for a more productive way to repair water line breaks
-Works as a mobile pressure cleaner as well without having to have a power source
-Will equate in to quick payback for the city, per Mr. Clark
-Keeps the team away from reptiles and insects
-A much safer way to dig
-Using a VAC-TRON only took 30 minutes to clean the same 6 boxes that used to take all day

Florida born and raised Vacuum Excavators

Crews use Vac-Tron unit for hydro vacuum excavation at oil field in Iraq.
Crews use Vac-Tron unit for hydro vacuum excavation at an oil field in Iraq.

Founder Don Buckner, a multi-generation Floridian, started Vac-Tron Equipment over 20 years ago in the rural areas of Lake and Sumter Counties.

“I remember when Mr. Buckner showed one of the first demonstrations to my dad at an open field in Leesburg, FL; he was pioneering the newest and safest way to dig.  The unit was on the back of a bright blue ’94 Ford Ranger.” says Jason Blount, Digital Consultant for Vac-Tron.

Flash-forward 22 years and Vac-Tron units are being used for safer excavation worldwide. Places like South and Central America, parts of Europe, and the Middle East have units in action.

Vac-Tron is now the industry’s innovative leader and one of the world’s largest producers of industrial vacuum excavation equipment. Boasting more than 30 industrial vacuum products, over 50 wet and dry uses, and located in 115 dealers in North America.

Vac-Tron’s core mission is to provide the highest quality hydro and air vacuum excavators that are Made in the USA. Vac-Tron equipment has continued to grow its manufacturing facility in Florida employing locals that help grow our state’s economy.

vactron-vacuum-exavator-key-largo
A Vac-Tron unit using a jetter system with vacuum excavation for the Key Largo Wastewater Treatment District.

If you need a new vacuum excavator for your Florida company or government project, please consider a Vac-Tron unit for a job that sucks.

Vacuum Excavators made in USA for over 20 years

vacuum-excavators-team

When you think of Made in the USA you think of high-quality manufacturing.  Vac-Tron Equipment has been a leading pioneer with vacuum excavators for 20 years in North America when it was started by Don Buckner, as a division of American Manufacturing.

The main focus has been creating the highest quality U.S. made vacuum excavation equipment.

Headquarters is located in Florida and has a dedicated team building the next generation of units. Vac-Tron continues to innovate within the industry, recently introducing the first Power Take Off Vac Truck.

373 in the bronx

Vac-Tron’s are available with 115 U.S. national dealers and also sold internationally, which helps to bring dollars back into the U.S. to help with future U.S. manufacturing strategy and growth. 20141106_165816

To learn more about the fleet of Vac-Tron units check out the Equipment page.